The Importance of Recognizing Change Order Costs in Construction Projects
- Construction Logs
- May 29
- 3 min read
Updated: 5 days ago
Change orders typically arise from unforeseen circumstances or changes requested by clients. While they are standard in the construction industry, these orders can lead to unexpected financial consequences. Ignoring what may seem like minor additional costs can result in significant budget overruns. Each expense should be carefully considered and factored into negotiations to keep the project on track.
To assist with tracking these costs, the Change Order Excel Template from Construction Logs' store can be an invaluable tool. This template streamlines workflows and ensures all change order-related expenses are captured, leading to fewer surprises down the line.
Overview of Commonly Missed Costs in Change Orders
While every construction project is unique, certain costs frequently go unnoticed. Below is an itemized list of commonly missed expenses that can wreak havoc on your project budget:
Site Office Costs
Costs associated with maintaining a site office can accumulate quickly.
Utilities Expenses
Utility costs can rise unexpectedly due to project demands.
Portable Toilets
These essential facilities often incur overlooked rental expenses.
Raised Labor Rates
Increases in labor rates can affect overall project costs significantly.
Rework Expenses
Mistakes that require reworking can add up and impact budgets.
Material Price Increases
Fluctuations in material prices can surprise project managers.
Increased Project Duration
Extended timelines due to change orders can lead to additional costs.
Site Management Adjustments
Changes in site management can incur extra expenses that are often overlooked.
Insurance and Bonding Costs
Changes to project scope may affect insurance and bonding requirements.
10. Miscellaneous General Conditions
Other miscellaneous costs, such as security services or additional waste disposal, must be tracked throughout the project.

Best Practices for Managing Change Orders Effectively
Recognizing potential costs is only half of the solution. Effectively managing change orders is essential for maintaining your project's budget. Here are some best practices to consider:
Develop a Clear Change Order Process
Establish a well-defined change order process from the outset. This includes how change orders are requested, reviewed, and approved. Ensuring all team members are familiar with this process helps minimize miscommunication and associated costs.
Use Technology to Track Costs
Utilize tools like the Change Order Excel Template from Construction Logs' store to better monitor related expenses. These templates enable project managers to capture changes efficiently while providing a clear overview of ongoing costs.
Communicate Regularly with Owners
Keeping owners informed about change orders and potential costs fosters transparency. Regular updates help everyone remain aware of possible impacts on scope, timing, and budget.
Create Contingency Funds
Establishing a contingency fund within the project budget provides a safety net for unforeseen change order expenses. Keep a portion of your budget earmarked for unexpected costs, allowing flexibility when changes inevitably arise.

Implementing Lessons Learned from Previous Projects
As projects wrap up, it’s essential to evaluate change order performance and costs. Conducting a thorough review to identify missed expenses and inefficiencies can provide insights for future projects.
Feedback Loop with Your Teams
Involve various team members in assessing change order impacts, from project engineers to field staff. Their insights can uncover additional expenses that may have gone unnoticed.
Document Everything
Maintain thorough records of all change orders, including justifications, financial impacts, and outcomes. This practice aids in tracking costs and serves as a reference for addressing similar issues in future projects.

Final Thoughts on Change Order Awareness
Navigating change orders is a complex but necessary aspect of construction management. By understanding the commonly missed expenses associated with them, project managers can take proactive measures to mitigate financial risks. Utilizing a comprehensive tool such as the Change Order Excel Template from Construction Logs' store can significantly enhance management processes.
Recognizing change order pitfalls and acting on identified costs can save projects from budgetary strains and help maintain profitability. Always prioritize clear communication, effective practices, and meticulous tracking. This approach ensures that projects remain successful and financially sound. Remember that every detail matters when it comes to budget control. Taking the time to consider what may seem like minor expenses can yield significant outcomes in the long run.
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